Analysis and Modelling of Inner Fuel Cycle Dynamics Using Exhaust Bypass and Direct Internal Recycling

39 Pages Posted: 19 Aug 2025

See all articles by Federico Hattab

Federico Hattab

affiliation not provided to SSRN

Yuri Igitkhanov

Karlsruhe Institute of Technology

Vincenzo Narcisi

affiliation not provided to SSRN

Alessia Santucci

affiliation not provided to SSRN

Fabio Giannetti

Sapienza University of Rome - DIAEE Nuclear Section

Giulia Valeria Centomani

affiliation not provided to SSRN

Paul Andrew Staniec

affiliation not provided to SSRN

Richard Kembleton

affiliation not provided to SSRN

Thomas Giegerich

Karlsruhe Institute of Technology

Abstract

Fusion power plants require robust fuel cycle (FC) architectures that minimize tritium inventories while managing impurity build-up and isotopic imbalances. This work investigates the dynamics of a Inner Fuel Cycle (IFC) architecture based on the Direct Internal Recycling (DIR) concept, with an additional bypass loop for recycling of exhaust gases utilized in gas puffing. Particular focus is given to fuel dilution due to impurity accumulation and deuterium-tritium (D-T) imbalance. A new Julia-based dynamic fuel cycle modeller, MINERVA (Modelling and Integration of Nuclear fusion Energy Reactor fuel cycle for Versatile analysis), is introduces and used to evaluate the performances of the proposed architecture and for understanding the dynamics and criticalities of a DIR-based FC. Protium build-up is identified as a potential challenge, with accumulation becoming problematic at high separation efficiencies without dedicated removal systems. Two reactor case studies are analyzed, EU DEMO 2018 and Gauss Fusion's GIGA reactor. Results demonstrate that the proposed architecture effectively manages impurity concentrations below 1% for protium while maintaining optimal D-T ratios through active control systems. The proposed architecture achieves significant reductions in external fuel requirements, with effective conversion factors growing exponentially with DIR separation efficiency. The bypass loop successfully provides the majority of gas puffing requirements without causing excessive impurity accumulation. This work establishes a foundation for advanced fuel cycle optimization studies essential for the development of commercial fusion power plants.

Keywords: Fusion Fuel Cycle, tritium, Julia, fusion reactors, tritium separation

Suggested Citation

Hattab, Federico and Igitkhanov, Yuri and Narcisi, Vincenzo and Santucci, Alessia and Giannetti, Fabio and Centomani, Giulia Valeria and Staniec, Paul Andrew and Kembleton, Richard and Giegerich, Thomas, Analysis and Modelling of Inner Fuel Cycle Dynamics Using Exhaust Bypass and Direct Internal Recycling. Available at SSRN: https://ssrn.com/abstract=5398054 or http://dx.doi.org/10.2139/ssrn.5398054

Federico Hattab (Contact Author)

affiliation not provided to SSRN ( email )

Yuri Igitkhanov

Karlsruhe Institute of Technology ( email )

Kaiserstraße 12
Karlsruhe, 76131
Germany

Vincenzo Narcisi

affiliation not provided to SSRN ( email )

Alessia Santucci

affiliation not provided to SSRN ( email )

Fabio Giannetti

Sapienza University of Rome - DIAEE Nuclear Section ( email )

Italy

Giulia Valeria Centomani

affiliation not provided to SSRN ( email )

Paul Andrew Staniec

affiliation not provided to SSRN ( email )

Richard Kembleton

affiliation not provided to SSRN ( email )

Thomas Giegerich

Karlsruhe Institute of Technology ( email )

Kaiserstraße 12
Karlsruhe, 76131
Germany

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