An Optimization Approach for a Complex Real-Life Container Loading Problem

34 Pages Posted: 12 Jan 2021 Last revised: 12 Oct 2021

See all articles by Mikele Gajda

Mikele Gajda

University of Lausanne

Alessio Trivella

University of Twente; ETH Zurich

Renata Mansini

University of Brescia

David Pisinger

Technical University of Denmark - Management Engineering

Date Written: November 30, 2020

Abstract

We consider a real-world packing problem faced by a logistics company that loads and ships hundreds of trucks every day. For each shipment, the cargo has to be selected from a set of heterogeneous boxes. The goal of the resulting container loading problem (CLP) is to maximize the value of the cargo while satisfying a number of practical constraints to ensure safety and facilitate cargo handling, including customer priorities, load balancing, cargo stability, stacking constraints, positioning constraints, and limiting the number of unnecessary cargo move operations during multi-shipment deliveries. Although some of these constraints have been considered in the literature, this is the first time a problem tackles all of them jointly on real instances. Moreover, differently from the literature, we treat the unnecessary move operations as soft constraints and analyze their trade-off with the value maximization. As a result, the problem is inherently multi-objective and extremely challenging. We tackle it by proposing a randomized constructive heuristic that iteratively combines items in a preprocessing procedure, sorts them based on multiple criteria, uses randomization to partially perturb the sorting, and finally constructs the packing while complying with all the side constraints. We also propose dual bounds based on CLP relaxations. On large-scale industry instances, our algorithm runs in a few seconds and outperforms (in terms of value and constraints handling) both the solutions constructed manually by the company and those provided by a commercial software. The algorithm is currently used by the company generating significant economic and CO2 savings.

Keywords: Container loading problem; real-life constraints; randomized constructive heuristic; industry collaboration

Suggested Citation

Gajda, Mikele and Trivella, Alessio and Mansini, Renata and Pisinger, David, An Optimization Approach for a Complex Real-Life Container Loading Problem (November 30, 2020). Available at SSRN: https://ssrn.com/abstract=3740046 or http://dx.doi.org/10.2139/ssrn.3740046

Mikele Gajda

University of Lausanne ( email )

Quartier Chambronne
Lausanne, Vaud CH-1015
Switzerland

Alessio Trivella (Contact Author)

University of Twente ( email )

Postbus 217
Twente
Netherlands

ETH Zurich ( email )

Stefano-Franscini-Platz 5
Postfach 193
Z├╝rich, 8093
Switzerland

Renata Mansini

University of Brescia ( email )

Piazza del Mercato, 15
25122 Brescia
Italy

David Pisinger

Technical University of Denmark - Management Engineering ( email )

Produktionstorvet 424
room 043
Kgs. Lyngby, 2800
Denmark

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